Tailor-made blanks are sheet metal assemblies with different thicknesses and/or materials and/or surface coatings. A monolithic sheet can be machined to make the required thickness variations that is referred as tailor machined blanks. Due to the thickness variation in tailor machined blanks, laser bending of these blanks is more complicated than monolithic plates. In this article, laser formin...

Formability of Tailor Welded Blank (TWB) is an important parameter which limits this kind of blanks usage. A forming criterion for tailor welded blank is presented based on the analytical model in this research. This criterion suggests Limit Strength Ratio (LSR) and Limit Thickness Ratio (LTR) for forming limit of TWB. When thickness ratio or strength ratio in tailor welded blank is greater tha...

In this paper, the optimum shape of Tailor-Welded Blanks (TWB) is investigated. The optimization is performed for two different case studies. The first example is deep drawing of a TWB with dissimilar materials and uniform thicknesses and the next example is deep drawing of a TWB with similar materials and non-uniform thicknesses. The effect of blank optimization on the weld line movement is...

This research introduces an advanced forging method to produce the door frame of the wind turbine tower. The advantage of the new forging method is the increase of raw material utilization ratio and the energy saving. In the conventional method, the door frame is hot forged with a hydraulic press and machined out lots of material because of the big difference between forging shape and final mac...

in this paper, the optimum shape of tailor-welded blanks (twb) is investigated. the optimization is performed for two different case studies. the first example is deep drawing of a twb with dissimilar materials and uniform thicknesses and the next example is deep drawing of a twb with similar materials and non-uniform thicknesses. the effect of blank optimization on the weld line movement is in...

Tailor Welded Blanks (TWBs) made of dissimilar, uniform or non uniform thickness materials have potential applications in automobile industries for light weight materials in order to improve fuel efficiency and cost of carrier. The focus of this paper is to develop and present analytical model to determine total elongation of tailor welded blank (TWBs). The validation of this method is done by ...

in this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. then the effect of die and material properties on the welding line movement is investigated. it is seen that the most effective material parameters on weld line movement are different between sheet metal thicknes...